REAR LOWER CONTROL ARM SET PART # CHE1A
APPLICATIONS: Mustang:1979-2004
Mustang Cobra:1993-1998
Mercury Capri:1979-1986
Body Style:All
Engine:All
 
Step 1.
   
1A. Raise the vehicle- With the front wheels properly blocked; raise the rear end of the vehicle as high as safely possible. Place jack stands on a solid area under the frame of the car, not the rear end. Remove the wheels at this time.
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1B. Tip: Place the jack stands slightly forward of the front control arm mounting bolt or on the mounting plate of the subframe connectors if you have them.
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Step 2.
   
Remove sway bar- Remove the 4 bolts securing the sway bar using a 15mm wrench or socket. If so equipped, remove the ABS Sensor cable from the securing bracket that is mounted to the sway bar bolt. Leave the parking brake bracket on the cable.
   
Step 3.
   
  Raise rear end- Using a floor jack under the center section of the rear end, raise the rear axle of the vehicle until it is at ride height.
   
Step 4.
   
Support rear end- Place jack stands securely under the axle for support; you will need the floor jack for removing the control arms.
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Step 5.
   
  Loosen mounting bolts- Loosen, but do not remove, the 2 control arm mounting nuts.

Tip: It may be necessary to move the mufflers to gain access to the forward mounting bolts. Simply loosen, but do not remove, the 4 bolts that hold the rear exhaust pipes to the H-pipe, and disconnect any hangers that hold the rear exhaust to the body of the vehicle (a little WD40 or equivalent will aid in sliding the hangers off). Let the exhaust hang over the rear end, total removal from the vehicle is not needed.
   
5A. Loosen rear mounting bolt
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5B. Loosen front mounting bolt
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5C. Loosen exhaust flanges
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5D. Let exhaust hang over rear axle
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Step 6.
   
  Remove rear mounting bolt- Note: to ease installation, only do one side at a time. Placing the floor jack under the rear of the control arm, carefully raise the jack just until it is supporting the arm and the tension is removed from the bolt-do not apply so much pressure that the rear end is raised. Remove the rear mounting bolt.
   
6A. Support arm with floor jack
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6B. Remove rear mounting bolt
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Step 7.
   
  Remove the coil spring- CAUTION: THE COIL SPRING IS UNDER VERY HIGH PRESSURE AND COULD CAUSE SEVERE DAMAGE OR INJURY IF EXTREME CAUTION IS NOT USED, it is highly recommended that a coil spring compressor be used to reduce this risk (free rental of this tool is available at major auto parts stores). Ensuring that the floor jack is securely positioned on the control arm, gently and slowly lower the control arm until the coil spring is free to be removed. Take note of the positioning of the lower pigtail of the spring so that it is installed in the same manner.
   
7A. Slowly lower the jack to remove spring
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7B. Note location of lower spring tang
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Step 8.
   
  Remove front mounting bolt- Remove the forward mounting bolt and remove the stock control arm from the vehicle.
   
Step 9.
   
  Clean & inspect mounting points- Fully inspect all mounting points and remove any debris. Apply a light coating of the supplied synthetic grease to all surfaces that will be in contact with the bushings. At this time, also coat the outside of the bushings themselves with the same supplied grease.

Tip: If you are using the CHE Heavy duty installation hardware, enlarge the rear mounting holes (on the rear axle) with a 1⁄2” drill bit and remove any burrs before proceeding.
   
9A. Clean and inspect mounting points
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9B. Lubricate mounting points
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9C. Lubricate bushing faces
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9D. Enlarge rear mounting holes (only if using CHE Heavy Duty Install Hardware)
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Step 10.
   
Install forward mounting bolt- With the spring perch towards the rear of the car and the sway bar mount toward the front, install the control arm in the forward mount. Install the bolt with the nut toward the outside of the vehicle, but do not tighten at this time.

Click for large image Tip: Because the new Polyurethane bushings are much firmer than the stock rubber, it may be necessary to gently persuade the control arm into the mount using a rubber mallet or other suitable tool, taking care not to damage the finish.
   
Step 11.
   
  Install coil spring- Place the floor jack under the rear of the control arm (properly pad the jack saddle to prevent marring the finish), and install the spring isolators and the coil spring on the spring perch (do not remove black polyurethane cap from new control arm) ensuring that the spring is properly aligned.
   
11A. Install coil spring
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11B. Insure that upper perch is aligned
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11C. Tip: A small piece of cardboard will help protect the new Arm from scratches
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Step 12.
   
Install rear mounting bolt- Carefully raise the jack until the rear mount is aligned, and install the rear mounting bolt with the nut toward the outside of the vehicle. If the rear end has moved at any time during the installation, it will be necessary to maneuver it back into position.
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Step 13.
   
  Tighten hardware- At this time; tighten both mounting bolts to 70-80 lb-ft.
   
Step 14.
   
  Install 2nd control arm- repeat this procedure for the other side.
   
Step 15.
   

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Install sway bar- follow proper procedure below:

1. If re-using stock hardware: because the sway bar will be mounted to the outboard side of the sway bar mount on the control arm, it is necessary to flip the j-clips around. Carefully pry them off with a small pry bar or other suitable tool, and install them with the nut toward the outside of the vehicle. This procedure will not allow reinstallation of the ABS and parking brake bracket without significant modification and/or additional hardware. This is the case for any aftermarket control arms that we are aware of. Install bolts and torque to 29-37 lb-ft.

2. If using CHE Heavy Duty Hardware: Remove and discard the factory J-clips from the sway bar. Install the new mounting bolts with the nuts toward the outside of the vehicle, remembering to re-install the parking brake/ABS sensor bracket. It may be necessary to trim a small amount from the mounting tab of the parking brake bracket to insure a good fit. Torque bolts to 29-37 lb-ft.
   
Step 16.
   
Inspect installation- Inspect the installation, insuring that suspension is free to travel, and that the ABS Sensor cable (if so equipped) will not be damaged. It may be necessary to bend the ABS bracket slightly to achieve proper travel. At this time, install the wheels and lower the vehicle.
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